Dashboard (OEE)

FACTORY FLOOR LIVE

Terminal Sync Connecting…

SAP S/4HANA Online (BTP Sync)

PLC Edge Client Connected (10ms)

Overall Equipment Effectiveness

82%

+1.4% vs previous shift

Availability

91.2%

Downtime: 24 min Uptime: 248 min

Performance

92.5%

Speed: 95 pcs/min Target: 100 pcs/min

Quality

98.1%

Scrap: 48 pcs Total: 2,480 pcs

OEE & Production Speed (Last 6 Hours)

Simulated Live PLC Data

Downtime Reason Analysis

Active Production Order Telemetry

PO-2026-0892 (Extruding PVC Pipe)

Target Speed 100 pcs/min

Actual Speed 95 pcs/min

Extruder Temp 192.4 °C

Hydraulic Pressure 14.2 Bar

Department Job Dispatch Queue

0 Orders

Idle

Report Yield (Completed Parts)

Tap quick increment buttons or log a custom quantity.

Report Scrap (Defects)

Log defective parts with failure reasons.

Log Quality Inspections

Enter measured values for the active production run. The system checks validation thresholds against target specs retrieved from SAP.

Wall Thickness (Target: 3.20 mm, Tolerance: ±0.15mm):

Weight per Meter (Target: 450 g, Tolerance: ±10g):

Inspection Logbook (Last Inspections)

Time	Order	Wall Thickness (mm)	Weight (g)	Status	Action

Routing Approvals — Awaiting QS

Quality gates from multi-step routings (e.g. Heavy Machining: incoming inspection, dimension check, rivet check). Approving routes the batch to its next operation; rejecting sends it back for rework.

Order	Plant	Material	Waiting At	Action

Active Machine Faults & PLC Alarms

Technical Service (TS) Dispatcher

In case of machine faults requiring specialist repair, alert the maintenance tech. This logs a ticket in SAP PM (Plant Maintenance).

Description of the failure:

Maintenance Log (Last 24 Hours)

SAP BTP Integration & Outbound Buffer

If connection fails, QMES 2.0 caches all telemetry and operator bookings locally. Once SAP is reachable, messages are automatically synchronized in order.

Local Queue Buffer: 0

Successfully Transmitted: 124

Live API Transaction Log (JSON Payloads)

SAP Master Data Sync

Target ERP System:

Endpoint: https://btp.sap.example.com/api/v2/mes/sync

Authentication: OAuth2 (Cloud Gateway)

Last Sync: Just now

Fault-Tolerant Shopfloor Guarantee

Uses local storage buffers on the edge client. Production continues running and logging even if the corporate ERP system experiences high latency or downtime.

Create Production Order CO01

Describe the material and quantity — Joule (AI) determines the right department, machine and target speed, and explains why.

Material:

Quantity:

Unit:

Priority:

Production Orders — All Plants COOIS

0 Orders

Order	Plant	Material	Machine	Target	Confirmed	Progress	Priority	Status	Print	Docs

New Material MM01

Material Master & Inventory MMBE

0 Below Reorder Point

Material	Description	Plant	Supplier	Stock	Safety Stock	Reorder Point	Status	Docs

New Tool TDM01

Description:

Manufacturer:

Type:

Diameter (mm, optional):

Department:

Stock (spares in crib):

Tool life (pieces before replacement):

Tool Master & Life Tracking TDM

Tool	Description	Type	Ø	Department	Manufacturer	Stock	Life Used	Status

Quality Notifications QM01

Auto-created from scrap bookings (Operator Terminal) and failed QC inspections (Quality Control tab).

Notification	Created	Plant	Material / Order	Defect	Qty	Status	Action

IDoc Monitor WE02

IDoc	Direction	Message Type	Time	Status

Background Job Monitor SM37

Joule Copilot

Ask Joule about live production orders, OEE, stock levels, quality notifications or alarms. Powered by Claude, grounded in the current simulated plant state.

How this works

Joule sends your question plus a live snapshot of the plant (status, OEE, stock, quality, alarms) to Claude and answers grounded in those real numbers. If the AI backend is ever unreachable or not configured, Joule automatically falls back to a local rule-based engine so the copilot keeps answering regardless.

Chat with Joule

Register New Department

Machine Connections (PLC/MTConnect)

Real hardware integration, off by default — every machine simulates until explicitly wired up in server/data/plc-config.json (see docs/PLC_INTEGRATION.md). Not editable from here on purpose, same reasoning as the database config.

Multi-Site Sync

Master-data-only sync (materials, tools, a read-only employee directory, roles) between plant locations — never live production/simulation state. Configured via server/data/site-sync-config.json (see docs/MULTI_SITE_SYNC.md), not editable from here on purpose.

Register New Machine

Release Production Order

Order ID (PO-XXXX):

Material Name:

Target Qty:

Unit:

Target Speed (qty/min):

Assign Machine:

Operator Assignments & Check-in Board

Monitor currently checked-in operators. You can manually assign/change operators on any machine in this department.

Add Employee

First name:

Last name:

Job title:

Email:

Username:

Badge number:

Department:

Role:

Leave the password field empty to auto-generate a one-time temporary password (shown once, must be changed at first sign-in).

Initial password (optional):

Employee Roster

0 Employees

Name	Title	Department	Role	Status	Last Login	Action

Database & Data Platform

Live status of the data layer behind this environment — what's running now, and what's already staged for production.

Running now SQLite (local, demo)

Migration path MySQL via phpMyAdmin

Backups

Automatic snapshots of the employee/roles/permissions/audit data, taken on a schedule and before any npm run seed reset. Download one to keep an off-machine copy — a local-disk-only backup isn't real protection. Restoring from the web is available below (admin-only) — it still requires re-typing the exact filename to confirm, and replaces every row in every table, with no undo. npm run restore from the command line still works too.

Created	Reason	Size

Database Explorer

Read-only. Browse a table's real rows, or run a SELECT query directly against the live database. Sensitive columns (password/session hashes) are hidden in the table browser below, but not in raw query results if you explicitly select them — this is real, unrestricted read access, gated the same way as backup/restore.

Table:

SQL Console (SELECT only)

Audit Log

Every sign-in, employee change and denied action is recorded here — server-side, not editable from the browser.

Time	Actor	Action	Target	Detail

Department Machine Status Grid